Imagine sipping water from a tank that never stains, rusts, or corrodes, ensuring the water you use remains pure.
Isn't that amazing?
This is where stainless steel water tanks come in. These water tanks are made with great materials that preserve water quality. However, there are different types of water storage tanks.
One of the great materials used in these water tanks is stainless steel. Stainless steel is a type of alloy that is known for its exceptional resistance to corrosion and staining. It is made by mixing various metals, primarily iron, with a minimum of 10.5% chromium by mass.
It also includes other elements such as nickel and molybdenum that help in increasing corrosion resistance and durability. Further, stainless steels are not just used in creating water tanks but it is also used in other industries like automotive, manufacturing, food, etc.
That was a gist about stainless steel. But, do you know the fascinating facts about stainless steel water tanks?
If not, then you’ve landed on the right page because in this blog we will talk about
- facts about stainless steel water tanks
- best features that make stainless steel water tanks exceptional
- a real-life use case
- 7 benefits of stainless steel water tanks
- how they contribute to a greener and more sustainable world, ensuring long-lasting reliability
- and frequently asked questions
Let's begin.
Facts about Stainless Steel Water Tanks
Stainless steel water tanks have gained significant popularity in recent years as a reliable and long-lasting solution for storing and supplying clean water. Here are some key facts about stainless steel water tanks:
Market Knowledge
Market research and knowledge are essential aspects of understanding the landscape of stainless steel water tank trends. It provides valuable insights into the current state of the industry, trends, consumer preferences, and future projections. This will help you to make informed decisions when considering these tanks for your water storage needs.
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Growing Demand: The stainless steel water tank market has experienced substantial growth, with a notable CAGR of approximately 5.9% from 2023 to 2030. This increased demand can be attributed to the exceptional corrosion resistance of stainless steel tanks, making them a sought-after choice.
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Corrosion Resistance: Stainless steel tanks exhibit almost negligible corrosion rates per year, surpassing other materials. This remarkable corrosion resistance is a key selling point, leading to long-term cost savings.
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Durability: Stainless steel tanks are renowned for their longevity, boasting a lifespan of 30 to 40 years or more, which significantly outperforms alternative options.
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Hygiene and Water Quality: Maintaining water purity is essential, and stainless steel tanks excel in this regard, with a minimal contamination rate over time.
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Environmental Sustainability: Stainless steel's 100% recyclability reduces its carbon footprint by 45% compared to other materials, making it an environmentally responsible choice.
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Versatility: Stainless steel water tanks are versatile and can be customised to meet various project requirements, allowing them to be suitable for a wide range of applications.
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Cost-Effectiveness: While stainless steel tanks may have higher initial costs, their long-term cost-effectiveness shines through due to lower maintenance requirements and an extended lifespan, resulting in savings over time.
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Regulatory Compliance: Stainless steel tanks meet strict health and safety regulations, ensuring the safe storage of water, which is essential for public well-being and safety.
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Global Market Growth: The global water storage systems market, valued at USD 16.5 billion in 2022, is projected to reach USD 25.1 billion by 2027, with a CAGR of 8.7% from 2022 to 2027, reflecting the substantial growth in this industry.
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Customization: These tanks can be tailored to fit specific needs, ensuring efficient water storage. Also, Beltecno offers customization options as most of the customers prefer to tailor tanks as per their specific needs.
Now that you know the market knowledge of stainless steel water tank materials and how it is rapidly spreading across the world, it's time for you to make an informed decision and choose the most suitable and reliable solution as per your specific requirements.
If you're wondering which one is the best across multiple options available, get in touch with Beltecno's team. We will assist you in choosing the best water tank as per your requirements. Here's one of their delighted customers who had a great experience.
Real-Life Use Case
We have segregated the Serum Institute of India’s testimonial with Beltecno into three parts so that you can understand it better.
Problem:
The Serum Institute of India Pvt. Ltd., a leading pharmaceutical company in Pune, Maharashtra. They were facing a pressing issue in its water storage infrastructure. Their existing HDPE tanks, with a capacity of 20,000 litres, were plagued by frequent breakages and leakage problems. These issues not only compromised water quality but also demanded costly maintenance and replacement, hampering daily operations. So they start looking for a solution.
Solution
In search of a reliable and long-term solution, Mr. Vikas Jadhav from the Engineering Department at the Serum Institute reached out to Beltecno. The proposed solution was a Stainless Steel Panel Tank measuring 3m x 5m x 3m, with a generous capacity of 45,000 litres. This tank, characterised by Japanese quality, cost-effectiveness, lightweight design, and hygienic water storage, perfectly addressed their needs. Its unique and aesthetic design, ease of installation, and customization options made it the ideal choice.
Result:
The installation of Beltecno's Stainless Steel Panel Tank at the Serum Institute of India brought about a remarkable transformation. With a highly satisfied rating of 10/10 in terms of quality, delivery, and support, the Institute now enjoys a reliable and long-lasting water storage solution. This tank not only provides hygienic water but also minimises the need for maintenance.
This is how Beltecno became a preferred choice for water storage in the pharmaceutical and other sectors in India.
To know more in detail, read Serum Institute’s Testimony
That being said, let's move forward and talk about the features of the stainless steel water tanks in detail here.
Product Features of Stainless Steel Water Tank
Stainless steel water tank products come equipped with a range of features that make them a top choice for water storage solutions. Let's delve into some of the key attributes that set them apart:
1. Hygiene
Stainless steel tanks prioritize water quality and safety. It is crafted from food-grade materials that help maintain the natural purity of water.
Not just that. The unique property of stainless steel prevents the penetration of light, ruling out the possibility of chemical reactions and water contamination. This ensures that the water stored remains in its pristine, natural form, making it ideal for consumption and various applications where water quality is paramount.
2. Quick Installation
When it comes to stainless steel tanks, efficiency becomes very crucial. With Beltecno's extraordinary team, you get a quick installation of these tanks.
Want to know how?
Well, the panels are pre-processed in a controlled manufacturing environment and then transported to the installation site. And, the highly skilled welders, operating under the guidance of Japanese technical experts, swiftly arrange and assemble the tanks to install them efficiently.
This streamlined process ensures that the tanks are up and running in minimal time, saving both time and resources.
3. Best Value of Investment
When compared to other tank materials, stainless steel emerges as the frontrunner in terms of durability and cost-effectiveness. These tanks are built to last, requiring minimal maintenance.
Also, they are environmentally responsible as they are recyclable. This unique combination leads to significantly lower overall costs in the long run.
You should also note that the initial investment in stainless steel tanks is justified by their long lifespan, minimal maintenance requirements, and the ability to be recycled, making them an excellent value for your investment.
Try Beltecno's Stainless Steel Water Tanks Today - Contact us today!
These were the 3 essential features that must be in the tanks. Now in the next section, we will discuss the benefits of these products.
7 Benefits of Stainless Steel Water Tanks
Stainless steel water tanks offer a multitude of advantages, making them a preferred choice for water storage. These benefits go beyond just water storage and encompass the following:
1. Cost Saving
You must be wondering about the cost of water tanks, right?
Well, stainless steel water tanks provide long-term cost savings. While their initial investment is slightly higher compared to some alternatives, they offer significant cost advantages in the long run.
The low maintenance requirements and extended lifespan of stainless steel tanks reduce operational costs. They also contribute to cost savings by preserving water quality, reducing the need for water treatment, and minimising the risk of tank failure.
2. Easy Installation
The installation process of stainless steel water tanks is designed for ease and efficiency because these tanks are lightweight. Because of that, pre-processed panels are transported easily to the installation site. And, with the assistance of skilled welders under the guidance of Japanese technical experts, they assemble the tanks swiftly.
This streamlined approach not only reduces labour costs but also minimises installation time, making it a convenient and practical choice for various applications.
3. Time-Saving
Stainless steel tanks not only offer quick installation but also SAVE time in terms of maintenance.
Their durability and resistance to corrosion mean less time spent on repairs and maintenance, contributing to uninterrupted water storage. This time efficiency is particularly valuable in applications where water supply is critical, such as in industries, healthcare, and agriculture.
4. ESG
Stainless steel tanks align with ESG principles, emphasising environmental responsibility, social impact, and corporate governance. They are made from sustainable materials and are 100% recyclable, reducing the ecological footprint.
This is how by preserving water quality, stainless steel tanks promote better health and hygiene, positively impacting society. Their durability and low maintenance enhance governance by ensuring reliable water storage.
Therefore it is the best choice for businesses and organisations who are committed to ESG goals.
5. Sustainability Goals
Stainless steel water tanks contribute to sustainability goals by promoting efficient water use. Its durability and resistance to contamination ensure that water quality is maintained, reducing the need for water treatment and conserving resources.
Additionally, its recyclability supports the principles of a circular economy, where materials are reused, reducing waste and promoting sustainability.
6. Government Policies
Many governments promote the use of stainless steel tanks in water storage systems due to their durability and water quality preservation.
Compliance with government policies and regulations is simplified with stainless steel tanks, ensuring that the stored water meets safety standards.
Businesses and organisations that align with these policies benefit from a smoother regulatory process and avoid potential fines or penalties.
7. Corporate Responsibilities
Stainless steel tanks align with corporate responsibilities to protect the environment and ensure the well-being of communities.
Choosing stainless steel tanks for water storage demonstrates a commitment to responsible resource management, water quality preservation, and environmental sustainability. This aligns with corporate social responsibility goals, enhancing an organisation's reputation and its positive impact on the community.
Thus, stainless steel water tanks offer a comprehensive package of benefits that extend beyond water storage, making them a versatile and responsible choice for a wide range of applications.
And this brings us to the conclusion.
Conclusion
We understand that choosing the right stainless steel water tank is hard but after reading this blog, you must have created your checklist.
No doubt that stainless steel water tanks offer a multitude of benefits from long-term cost savings, to requiring minimal maintenance and aligning with ESG, government principles, and so on. All this makes it a top choice as it not only fulfil customer needs but also benefits society and the environment.
That's why, stainless steel water tanks are the pinnacle of water storage technology. Their durability, hygiene, and cost-effectiveness make them the smart choice for various applications. When it comes to safeguarding water quality, ensuring efficiency, and promoting sustainability, Beltecno stainless steel water tanks, made from stainless steel, unquestionably stand out as the best choice. Their quality and innovation exemplify a commitment to excellence in the world of water storage solutions.
Try Beltecno's Stainless Steel Water Tanks Today - Submit your requirement!
FAQs Regarding Stainless Steel Water Storage Tank
1. Is a stainless steel water tank safe?
Yes, it is. To check, you can invite a professional HVAC service provider to check your tank for safety. They'll visually inspect it, listen for leaks, and test pressure and temperature. Based on their assessment, they'll recommend repairs or replacements.
2. What's the best material for a water tank?
Stainless steel is the best material for a water tank because of its resistance to rust. Keep in mind it's pricier and requires more maintenance. While there's some debate about its safety compared to other materials, it's generally considered safer than lead-based tanks.
3. Will a stainless steel water tank rust?
Stainless steel tanks prevent corrosion and are long-lasting. They resist chemicals and ensure the purity of stored water. This will last long. However, if quality of water i.e TDS and water hardness is higher above the drinking water quality guideline, rust may occur.
4. What should I know about my water tank?
You should know that your water tank should withstand pressure and be resistant to corrosion, especially from chlorine. The National Sanitation Foundation recommends galvanised or aluminium tanks with internal liners.
Avoid direct sunlight and moisture near the tank, as these can accelerate rusting. If your tank has been leaking for a while, it is time to replace it.
5. How long does it take for a water tank to rust?
It can vary as the speed of rusting depends on factors like the tank's material, size, and the environment it's in. In general, galvanised steel rusts faster than bare sheet steel. If your tank is leaking, consider replacing it rather than attempting repairs.
6. Can rust be removed from a water tank?
Depending upon the nature of rust inside the water tank, yes we can remove it. If the rust is in the form of a brownish layer, you can clean by cloth or scrub by scotch brite, and remove the rust. Also, if the rust deepens, you can perform the passivation process to remove the rust and normalise the affected areas.
For more information regarding our stainless steel panel tanks download our product brochure by clicking the button below, drop us your requirement on sales@beltecnoindia.com or call us on any of the given numbers +91 9116009580/+91 7300084028
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Student Learning Outcomes
After reading this chapter, you should be able to:
- Explain the uses and requirements of water storage
- List the various types of water storage facilities
- List water storage facility equipment
- Describe the operations and maintenance of water storage facilities
Water storage is an important component of a distribution system. The main purpose is to provide sufficient amounts of water to average or equalize the daily demands on the system. Storage provides increased operating conveniences by providing sources of supply throughout the day and at night when utility employees are not typically at work. It levels out pumping requirements, can decrease power costs from pumping, provides a supply of water during power outages, fire storage, and other benefits. This chapter of the text will examine water storage systems, the various types of water storage, how water storage affects water quality, and a general overview of the operation and maintenance of water storage structures.
Why Water Storage Is Needed
Water demand is highest in the early more and evening hours of the day. In the morning, customers are showering, using toilets, and preparing meals, which require water. In addition, most irrigation systems are in use in the early morning hours before temperatures get too hot. In the evening hours, people are returning from work and school and water demand typically increases during these times. There is low use midday and during overnight hours. Without storage, the pumping capacity would be approximately two times the average requirement. Adequate storage allows for uniform pumping. Storage also allows minimal operator involvement during non-working hours. Without storage, workers would need to be available to operate the system if unexpected increases in demand occur. A utility would require various different size pumps to match changes in demand. Frequent on-off cycling of pumps causes increased wear on pumps and motors and higher costs for electricity.
Another benefit of water storage is the ability to store and supply water during emergencies and power outages. If a water utility solely relied on pumps to meet demands, anytime there is a power outage, water service would be interrupted. Having water stored in tanks allows for uninterrupted service during these times. Some distribution systems have long transmission water mains bringing the water supply into the community being served. Under these circumstances, any repairs made to these pipes requiring the water main to be isolated, would disrupt water supply to customers.
Fire fighting is another critical need of community water systems. Water utilities not only need to meet operational demands, they must also meet the demands to extinguish fires. Fire fighting may account for as much as fifty (50) percent of total storage. In addition, fire-fighting demands must be met during main line breaks, power outages, and maximum customer demands. Adequate pressure must also be maintained during fire flows.
Water Storage and Water Quality
Water storage can help with water quality and it can also contribute to water quality problems. As part of the Safe Drinking Water Act, a set of regulations called Surface Water Treatment Rule (SWTR), requires specific times that chlorine must be in contact with the water before the water reaches the first customer. Water storage tanks can provide detention time to allow the chlorine to remain in contact with the water long enough provide the required time. Water storage can also be an area where blending multiple sources of supply can take place. If an impaired source of supply is pumped into a storage tank, unimpaired sources can also be pumped into the tank providing adequate blending of the impaired source.
Water quality can also degrade in water storage tanks. While water storage tanks provide various benefits, storing too much water can lead to water quality degradation. Chlorine residuals can diminish and water can become stagnant if the water within storage tanks is not changed. Cycling tanks (allowing the level in a tank to rise and fall) can help avoid stagnation and water quality degradation.
What Type and Size of Storage Is Needed?
Water storage tanks come in various sizes and styles. Some of the factors to determine the type and capacity of storage in a distribution system depend on the size of the system, the topography of the distribution system, and how the distribution system is laid out (is the system spread out or concentrated in a small area). These and other criteria are used to design the water storage needs.
Several terms related to water storage should be understood.
- Average Day Demand (ADD)—This is the total demand for water during a period of time divided by the number of days in that time period. This is also called the average daily demand.
- Maximum Day Demand (MDD)—This is the highest total demand over a 24 hour period within a given year
- Peak Hour Demand (PHD)—This is the maximum demand over a one hour period within a given year
- Float on the System—This is a method of operating a storage facility. Daily flow into the system is approximately equal to the average day demand. When customer demands are low, the storage facility will be filling and when demands are high the storage facility will be emptying.
System hydraulics are directly related to the location of water storage facilities within a distribution system. If a water storage tank is located in close proximity to a pumping station, the head loss (pressure) to the farthest portion of the distribution system may be excessive through normal size piping. Additional transmission mains can help alleviate this type of pressure loss. If a storage tank is placed at the farthest end of a service area adequate pressure is typically received at the far ends and near the pumping stations. This type of set up avoids the need for increased main sizes. However, there must be enough capacity to the remote location to refill the tank during off-peak periods. In addition, if there is a great separation between the pumping facility and storage, lower pressures might occur in the middle of the distribution system. If possible, locating storage structures adjacent to the area with the lowest pressure is ideal. This typically provides enough available pressure to the entire service area and smaller diameter water mains can be used because flow from the tank is split into two directions.
Figure \(\PageIndex{1}\): Images by COC OER is licensed under CC BY
For hydraulic purposes, it is more ideal to have multiple smaller tanks instead of one larger tank. This allows for more stabilized and equal pressures throughout the distribution system. Head losses also increase whenever pumping is required over long distances and during peak demand conditions. Locating storage tanks near the center of a distribution system allows pumping stations to operate at or near average day demand conditions most of the time.
Types of Water Storage Structures
There are various types of water storage facilities. They are made of different types of materials and are designed in different shapes to serve various needs. While there are various storage structures storing raw water and within a treatment plant, this section only discusses storage structures found in distribution systems. The following are some of the more common water storage facilities within a distribution system:
- Elevated Storage Tanks—In regions with relatively flat topography, elevated storage tanks are commonly used. They are above ground tanks supported by a steel or concrete tower or pedestal. Most are made of steel and designed to float on the system. If they are not constructed tall enough, they can overflow and provide inadequate pressures.
Figure \(\PageIndex{2}\): Image by McGhiever is licensed under CC BY-SA 4.0
- Hydroneumatic Storage Tanks—These tanks are used in very small systems with in adequate pressure. They are kept partially full with compressed air to provide water in excess of the pump capacity when required. These types of systems will also provide water for a limited time if a pump fails.
- Standpipes—These tanks are constructed directly on the ground and have a height greater than the diameter. They are commonly used to equalize storage near a source of supply like a well field. They can also be used to provide additional fire protection.
Figure \(\PageIndex{3}\): Image by Necraig is licensed under CC BY-SA 3.0
- Above Ground Storage Tanks—These are the most commonly used forms of storage tanks along the west coast of the United States. They can store large quantities of water and are located where the topography is such that they can be constructed on hillsides. The main downside is that they require a fairly large area of land.
Figure \(\PageIndex{4}\): Image by the U.S. Air Force is in the public domain
Components of Elevated and Above Ground Storage Tanks
These tanks have very similar components. This section will review the major components and address any differences between the two styles of storage structures.
Inlet and Outlet Pipes
Elevated storage tanks generally have a common inlet and outlet pipe, while above ground storage tanks can have either common or separate inlet and outlet pipes. The purpose of these pipes is to bring water in and allow water to exit the tank. The purpose of having a separate inlet and outlet-piping configuration is to help water circulate inside the tank. The common pipe (called a riser) for an elevated storage tank typically runs up the middle of the support structure holding the tank. The inlet and outlet piping of an above-ground storage tank typically enters the tank along the bottom portion of the tank. In the separate inlet/outlet configuration, the location of the inlet and outlet connection is typically at opposite ends of the tank.
Overflow Pipe
Each type of tank is equipped with an overflow pipe. It is designed to allow water to exit the tank to the atmosphere in the event the water-level controls fail. They are commonly constructed to discharge into a catch basin and should never be directly connected to a sewer or storm drain. They should have a proper air gap separation from the area they are discharging into and should be screened or have a weighted flap to prevent animals from entering the pipe.
Drain Connection
All tanks need to be inspected periodically. While some inspections can occur with water in the tank, it is common to drain a tank for inspection, cleaning, and repairs. Water in a tank can be lowered by preventing pumps from turning on to fill the tank. However, they can only be lowered to a level the height of the outlet pipe and at no time should a tank be drained completely while in service. Once the water is brought down as far as in can while in service, a separate drain pipe can be opened to drain the rest of the water.
Monitoring Devices
Water storage tanks, just like other water distribution facilities are commonly equipped with monitoring devices. Details about these monitoring devices are covered in another chapter. However, the will also be discussed here briefly. One of the most important things to monitor on storage tanks is the water level. Therefore, most are equipped with either a physical site gauge mounted on the outside of the tank and/or level sensors which can transmit tank levels to remote locations. These devices are commonly furnished with high and low water level alarms.
Valves
In order to isolate a tank from the distribution system, a valve must be furnished along the inlet/outlet piping coming in to the tank. This valve can then be closed to take the tank out of service for maintenance and repairs. Sometimes a tank will be furnished with a valve referred to as an altitude valve. This valve is designed to close preventing the tank from overflowing.
Vents
Air ventilation is usually provided at the tops of tanks to allow air to escape as the tank is filling and air to enter and the level in the tank drops. These air vents must be large enough to prevent the tank from collapsing and they must be properly screened with a minimum mesh size of ¼”.
Access Hatches
Access inside a tank also needs to be provided. There are at least and sometimes multiple access hatches on the top of storage tanks. These allow works to enter the tank for inspection and maintenance. These hatches must be properly constructed with rims under the cover to prevent surface water runoff from getting into the tank. There are also manways at the bottom of the tank for access when a tank has been drained and taken out of service for maintenance and inspection.
Ladders
Access needs to be provided to the tops of tanks and inside tanks. Ladders usually provide this access. Some above ground water storage tanks use spiral staircases as opposed to ladders. Elevated storage tanks are usually equipped with three (3) different ladders. The first one runs up the leg of the tower from the ground to the balcony around the tank. The second ladder runs from the balcony to the top of the tank roof. The third ladder runs along the inside of the tank for inside access. Outside ladders should be installed six (6) to eight (8) feet off the ground or have a locked metal shield around the bottom to prevent unauthorized access.
Cathodic Protection
Interior tank walls are subject to corrosion, especially in the upper portions, which are not constantly submerged in water. Cathodic protection can reduce this interior corrosion in coated steel tanks. Cathodic protection reverse the flow of current that tends to dissolve iron from the tank surface causing rust and corrosion. Electrodes with a direct current (DC) are used and will corrode instead of the tank walls. In warm climates, the electrodes can be suspended from the tank roof. In cold climates, the electrodes must be submerged. The anodes can last up to ten (10) years, but should also be inspected annually.
Tank Coatings
Since steel can oxidize and deteriorate and since water is considered the “universal solvent”, it is important to properly coat the interior and exterior of tanks. Interior coatings must be able to withstand constant emersion in water, varying water temperatures, alternate wetting and drying periods, ice abrasion, high humidity, heat, chlorine, and mineral content in the water. Exterior coatings must endure similar conditions and maintain a good appearance. All interior coatings must be NSF approved.
Operation and Maintenance
The American Water Works Association recommends that all water storage structures be completely inspected every three (3) to five (5) years. Elevated and above ground storage tanks should be periodically drained, cleaned, inspected, repaired, and painted. The interior surfaces should be cleaned thoroughly with a high-pressure water jet or by sweeping and scrubbing. All dirt and debris should be removed from the tank and a complete or spot re-coating should also occur.
All tanks need to be disinfected before being placed in service. This includes new construction and tanks taken out of service for maintenance. There are three (3) basic methods for disinfecting storage tanks:
- The first method involves filling the entire tank with water and held at a disinfectant residual level of 10 mg/L. If the water is disinfected before entering the tank the detention time is six (6) hours and is the tank is filled and then disinfected, the detention time is twenty-four (24) hours.
- The second method involves spraying the interior walls with a disinfectant solution concentration of 200 mg/L
- The third method requires six (6) percent of the tank to be filled and disinfected to a residual of 50 mg/L. The tank is then completely filled and held for twenty-four (24) hours.
The tank must then be sampled and analyzed for total coliform bacteria. If the results come back positive, additional disinfection is required until two (2) consecutive samples are negative. New and recoated tanks must also be sampled and analyzed for volatile organic compounds.
Routine inspections should also be conducted at water storage tanks. The overflow piping, vents, hatches, ladders, and locks should be monitored frequently for damage and vandalism. Ladders should be in good condition and replaced if deemed unsafe. The roof and access points should also be checked for cracks and holes to prevent surface water leaking into the tank.
Sample Questions
1. An altitude valve is used to ___________.
- Prevent storage tanks from filling too fast
- Prevent storage tanks from overflowing
- Separate the inlet and out let flows
- None of the above
2. Water storage reservoirs should be completely inspected?
- Every year
- Every other year
- Every 3 to 5 years
- Every 5 to 10 years
3. Without storage, pumping capacity would be approximately ___________.
- Twice the average requirement
- Three times the average requirement
- Less than the average requirement
- None of the above
4. Fire demand may account for as much as ___________.
- 10% of storage
- 25% of storage
- 50% of storage
- 100% of storage
5. It is recommended that storage tanks have ___________.
- Separate inlet and outlet piping
- Common inlet and outlet piping
- Outlets twice as large as inlet piping
- There are no recommendations