Made with Ingenuity and "Quality", IIMT Uses Advanced Production Technology And Quality Systems to Create a Brand

Collaborative robots will continue to innovate based on practical application scenarios. As the servo and control technology of IIMT becomes increasingly mature, product forms tend to be segmented, and the price/performance ratio will be higher.

 

 

The integrated joints of IIMT collaborative robots have many advantages such as small size, fast speed, large torque, and good response. The use of high-power-density motors enables the joint motors to have higher speeds and greater torque in a very small size, thereby ensuring that the overall collaborative robot runs faster and has higher execution efficiency; it also uses self-developed servo drives, Magnetic encoder realizes precise control, and its comprehensive performance is close to the general servo performance of the same foreign model.

 

IIMT pointed out that it is easy to achieve a product score of 60 points, but it is more difficult to achieve a product score of 90 points or above. In the early days of the development of collaborative robots, the market also had a certain demand for products with a score of 60 points. However, as the market competition becomes increasingly fierce and user needs increase, what is now needed is good products with a comprehensive score of 90 points or more. This means that collaborative robot manufacturers need to continuously improve the technical content and performance level of their products to meet the market's demand for high-quality products.

 

IIMT firmly believes that in terms of production, manufacturing and quality management, it not only requires the support of many basic technologies, but also requires refined process technology. If the production and manufacturing process capabilities are poor, the consistency of the products will be poor, the quality management system will not be rigorous, the standards of the products will not be standardized, and the product quality will not be guaranteed, thus affecting the product quantity.

 

In line with the principle of quality first, the company has established and improved ISO 9001 and GJB9000C quality management systems and excellent management system improvement plans suitable for actual operation and development, adhering to the "first-class management, striving for brand, careful manufacturing, continuous improvement, With the quality policy of "Customer Satisfaction", we implement comprehensive quality assurance measures, strive to meet customer needs, and withstand the test of the market and national quality supervision agencies.

 

 

IIMT first selects the most powerful and reliable partners from the industry's high-quality suppliers to provide support, and conducts strict quality control on the suppliers' incoming materials. With the help of sound operating instructions, professional inspection personnel and three-dimensional coordinates , low vacuum secondary electron detectors, spectrometers and other advanced quality inspection equipment and technologies to ensure that the qualification rate of using incoming materials reaches 100%.

In terms of processing and production, IIMT has multiple DMG MORI CMX600VC vertical machining centers, PH500 horizontal machining centers, MPS-30105C Han's laser cutting and other processing equipment to ensure that the accuracy error of each robot shell and other parts is within ±0.02mm. Within, the size and shape of robot parts are very consistent and accurate, thereby improving product quality and reliability.

 

 

Assembly engineers strictly follow the assembly requirements to ensure that each screw is installed to the specified torque and painted with paint marks so that it can withstand the pressure and load required for its design purpose. At the same time, it provides an early warning of loose screws and prompts maintenance personnel to take necessary measures to prevent Prevent potential faults and dangers; the wiring harness arrangement is arranged according to a scientific and reasonable plan based on the internal structure of the robot, and professionals have passed more than 200 consecutive plug-in and pull-out tests to ensure that there are no abnormalities in line communication, effectively reducing electromagnetic interference, signal crosstalk and other issues , improve the stability and reliability of the system, reduce the failure rate, and extend the service life of the equipment; as a particularly important detection point for collaborative robots, the grating is staffed by special key staff with certificates and assembled in a designated dust-free workshop to ensure the installation position of the grating and scales are in compliance with regulatory standards.

 

Before the robot leaves the factory, it needs to go through a strict debugging process. The first is the aging test. Through 7 days of continuous operation, the data during the test is collected and analyzed to evaluate the performance changes and stability of the robot at different points in time, and to discover potential problems in a timely manner. problems and take measures to repair and optimize them, thereby increasing the service life and work efficiency of the robot and reducing maintenance costs and risks. Many other robot performance calibrations are performed by advanced tools and instruments, such as laser trackers, high-precision calibration instruments, dial indicator testing machines and other equipment to ensure that the robot's repeated positioning accuracy and absolute positioning accuracy meet standards.

 

 

In addition, IIMT Robot has a sound shipment inspection control system, using the industry's cutting-edge testing and inspection equipment, instruments, measuring tools, and tooling to implement 100% of routine inspection specifications while achieving industry-standard type testing and inspection of all items. Quality control to ensure the quality of the final product. Whether it is testing at all levels from components to complete machines, or in general test items such as accuracy, stiffness and vibration, as well as optimization test items such as stress and high and low temperature aging, IIMT has clear standards and strict implement. At the same time, IIMT has also obtained a number of international authoritative certifications, including robot CE, KCs, etc.

 

Therefore, IIMT realizes the design and production of high-speed collaborative robot components through industrial control + technology, and completes the diversified applications of collaborative robots in the industrial and service fields through automated integration solutions with collaborative robots as the core. Industrial control + technology operates in a closed-loop mode when IIMT is established. Only by mastering product design and process technology can we effectively solve various challenges faced by customers in the manufacturing process.

 

Collaborative robots will continue to innovate based on practical application scenarios. As the servo and control technology of IIMT becomes increasingly mature, product forms tend to be segmented, and the price/performance ratio will be higher. In the future, IIMT will remain consistent, firmly control the production and manufacturing processes and standards and quality management regulations, provide customers with high-quality products and services, and create greater value.