You interact with high carbon steel on a daily basis, though you may not even realize it.
From tiny washers to pant hangers and more, this versatile material is valued for its “memory”, allowing it to be formed into various shapes such as circles, coils, and springs.
Like all steels, high carbon steel is an alloy, meaning it contains a mixture of metals, including iron. High carbon steel is the name given to any steel with 0.6% or higher carbon content.
The amount of carbon in steel directly affects the material’s properties.
The high percentage of carbon in high carbon steel gives it lots of strength and resistance. High carbon steel is harder to shape than low carbon steel but is moderately ductile, meaning it can still be deformed without breaking.
This type of carbon steel, in particular, has “memory,” which means once the material is stretched, it will expand back into the shape it was formed in.
High carbon steel is used everywhere, whether in plain sight (those metal clips on a pant hanger) or hidden behind your refrigerator door.
It’s a popular choice for washers and fasteners, but the material is also used in a variety of industries. Here are a couple of common end-use applications:
In the past, screws were used on the front of your refrigerator door, but now there are fasteners made of high carbon steel in the back to hold it in place. You’ll also find steel fasteners within dishwashers, freezers, and televisions. Like the refrigerator, steel fasteners hold the T.V. face on so you don’t see any screws or trim clips.
Head to your local home and garden store, and you’ll find high carbon steel washers and pipe hangers for almost any application. From toy wagons and cars to golf carts and lawn and garden equipment, you can look closely and see valve covers, gaskets, and fasteners — all manufactured from high carbon steel.
High carbon steel’s high strength, resistance, and durability make it a popular choice for vehicle components. Frames, chassis, support beans, mufflers, and more can be made from high carbon steel.
One common use in the automotive industry is clamps for fuel rail systems. The clamps hold the fuel rail onto an engine block, down the body fluid transfer clamps.
If you use a car radio and happen to pop off your radio bezel, you will see six or seven high carbon steel metal clips holding it in place. You’ll also find copper and high carbon steel in terminals for electrical connections.
And that backup sensor on your car? There will be a small, high carbon steel clip holding it in place — same with your side bumpers to aid in the park assist features.
High carbon steel is used for a variety of cutting tools, springs, and coils for the manufacturing industry, as well as various washers and fasteners.
During the COVID-19 pandemic, one Three D Metals customer used our high carbon steel to form small washers for use in their COVID testing medical machines.
“The plastic ones they were getting from offshore were not holding up, so they switched to a metal one,” said Three D Metals’ Director of National Accounts Chad Castrigano.
Related: The Benefits of Using Carbon Steel in Construction
Next time you’re on a trip to your local store (or maybe even in your own home), check out a pant hanger. Those squeeze tabs holding the plants on the hanger are high carbon steel.
Or, stop in at a gas station and check out the chip selection.
“The chips may be hanging around a metal rod, and there’s a metal clip. You pull the bag off, and that metal clip snaps back on — that’s a very good visual of what high carbon steel does,” Castrigano shared.
Steel is a widely used material, and there are a few different variants. The end-use application may determine the type of steel you choose for your product.
To summarize, high carbon steel’s properties make it a great choice for household toys and appliances, automotive, manufacturing, construction, and retail applications where strength and resistance are important.
Low carbon steel is commonly used in construction for applications that don’t need a lot of push-on, pull-off force, such as something to hang materials off of. Other uses may be nails, pipes, wires, or other applications that require weldability.
Stainless is commonly chosen for its aesthetic appeal, so it’s used for visual applications. It also has rust-resistant properties and can be submerged in water over time.
High Carbon vs. Low Carbon vs. Stainless Steel High carbon steel Low carbon steel Stainless steel
Carbon content: 0.6% – 1%
Carbon content: less than 0.2%
Carbon content: 0.03%-1.2%
More brittle
Less brittle
Brittleness varies by grade
Moderate ductility
Low ductility
Ductility varies by grade
Uses: Household toys and appliances, automotive, manufacturing, and construction, retail
Uses: automotive, building and construction, machinery and tools, cutlery and cookware
Uses: cutlery and cookware, household appliances, building and construction, chemicals and pharmaceuticals
When researching high carbon steel, you may read terms like “heat treat” or “pancake” or “oscillate” — but what do they mean? Here’s a breakdown:
High carbon steel can be heat-treated after it is formed into some sort of shape. At Three D Metals, our product is available in a variety of tempers of high carbon, low carbon, and stainless steel. Our material is not heat-treated, although customers may choose this treatment after bending, shaping, and forming our material.
Pancake coils are so named because they’re shipped “eye to the sky.” The pancake feature may be used when you’re running a lower-volume job.
Not sure if pancake coils are a good fit for your project? Contact our experts, and we can help guide you through the options.
Oscillate-wound steel is similar to a spool of thread, where you can get the same circumference as a pancake but with more material. When the steel is slit, it oscillates back and forth, with each strip on top of the other. This feature would be ideal for someone who needs fewer coil changeovers.
Castrigano gave the example of one Three D Metals customer who creates drop ceilings. The white ceiling material is held from two clips the customer has created from Three D Metals steel, bent and shaped to the form they need.
“They get 5,000 pounds of coil that has 25.6 miles of material,” he said. “To get that much material would require hundreds of pancake coils.”
Knowing the amount of material you need will help determine the size and shape of the shipped product. Not sure where to start? Our metal calculator will help you get an accurate estimate.
At Three D Metals, we are the largest distributor of high carbon spring steel coil in North America and also stock several ranges of low carbon and stainless steels in various alloys. We meet European and Asian steel standards from C45 up to C75 grade steel. And, we also offer oscillating, slitting, and cutting services.
If you’re unsure what material would work best for your end-use, start by requesting a quote. We may ask you:
Do you know what the application will be?
Is it going to be used in an engine?
Is it going to be used internally?
Will the metal need to look a certain way?
At Three D Metals, our team of knowledgeable account managers prides themselves on finding solutions to our customers’ needs and providing stand-out customer service along the way. We’re always available to answer any questions you may have.
Choosing the correct steel grade is essential for the success of your project. A bad grade can result in poor performance, reduced durability, or even catastrophic failure.
When selecting a steel grade, factors such as strength, rust resistance, heat resistance, and weldability must be considered. Additionally, the intended use and environmental conditions should be taken into account.
With the right steel grade, you can ensure that your project will meet its intended purpose and provide long-lasting performance. Make sure to consult with a steel expert before starting a project.
Strength and durability are the most critical factors when selecting the steel type for your project area. Your project requirements will dictate the level of strength and durability that your steel must possess to withstand the intended conditions of use.
To determine the appropriate level of grading systems, several factors must be considered: the expected load-bearing capacity of the steel, the environmental conditions the steel will be exposed to, and the lifespan of the finished product.
For example, If your project involves constructing a bridge carrying heavy traffic, you’ll need high-strength steel to handle the weight without buckling or bending. If you’re building a fence or a railing, you may only need lower-strength steel that can provide sufficient durability and resistance to weathering.
Other considerations that may impact your choice of steel grade include the required level of rust resistance, the ease of fabrication, and the cost-effectiveness of the steel.
Ultimately, selecting the correct steel grade for your project requires careful analysis and consideration of all the relevant factors. Ensure that it is strong and performs reliably over time.
You must consider the level of anti-corrosive property, especially if it will be exposed to harsh environmental conditions. Corrosion can cause structural damage, reduce the product’s lifespan, and increase maintenance costs. The level of rust-proof quality required will be determined by factors like moisture, salt water, and chemicals.
Galvanized steel is another option for corrosion resistance. It is coated with a layer of zinc that acts as a barrier against rust and corrosion. However, galvanized steel may not be suitable for products exposed to extremely corrosive environments.
Other common grades with high corrosion resistance include weathering steel, which forms a protective layer of rust over time, and aluminum, naturally corrosion resistant.
Consideration of the environmental conditions to which the metal will be exposed and selection of the one with the appropriate level of corrosion resistance is essential to ensuring the longevity and durability of the finished product.
Consider the ability to withstand the temperature and pressure requirements of the application. Different steel grades have varying melting points and yield strengths, which can affect their performance in high-temperature or high-pressure environments.
For example, if you’re working on a project involving boilers, pressure vessels, or piping systems, you must choose a steel grade with high-temperature and high-pressure capabilities. Alloy and stainless steels are often used in these applications due to their excellent strength and durability at elevated temperatures.
Similarly, if your project involves cryogenic applications, you need a steel grade to maintain strength and flexibility at shallow temperatures. Low-temperature steels, such as those with nickel or manganese content, are often used in these applications.
In addition to the temperature and pressure requirements, consider factors like corrosion resistance, ease of fabrication, and cost-effectiveness when selecting a steel grade for your project.
When choosing the suitable steel grade for your project, raw material costs are a factor. Different steel grades have varying raw material costs based on their composition and availability.
High-strength steel grades with alloying elements such as chromium, nickel, or molybdenum tend to be more expensive due to the cost of these materials. On the other hand, lower-strength steel grades with lower alloying elements tend to be more cost-effective.
Another factor that can impact raw material costs is the demand and availability of the steel grade. If a particular steel grade is in high demand, its raw material costs may be higher due to supply and demand.
When choosing the correct steel grade, it’s important to balance cost considerations with other factors, such as the project’s requirements, performance, and safety. While cost may be a critical consideration, choosing a steel grade based on price alone can result in a suboptimal product.
Fabrication costs are another consideration when choosing the right steel grade for your project. Different steel grades require varying levels of fabrication processes, which can significantly impact the project’s overall cost.
For example, high-strength steel grades may require more specialized equipment and processes, which can increase fabrication costs. Conversely, lower-strength steel grades may be easier to work with, resulting in lower fabrication costs.
Other factors that can impact fabrication costs. Projects with complex designs or tight tolerances may require more skilled labor and specialized equipment, resulting in higher fabrication costs.
When choosing the correct steel grade, it’s a good idea to balance fabrication costs with other factors, such as the project’s requirements, performance, and safety. While cost may be critical, choosing a steel grade based solely on fabrication costs can result in a suboptimal product.
Local availability can help you choose the correct steel grade for your project. Depending on your location, some steel grades may be more readily available than others.
Working with steel grades that are locally available can save time and reduce transportation costs. However, it is essential to ensure that the chosen steel grade meets the project’s requirements and specifications.
Local availability may not be an issue, particularly for large-scale projects. However, for smaller projects or those with unique specifications, it’s essential to consider the availability of the chosen steel grade.
Lead time is also something you should be aware of. Some steel grades may have longer lead times than others, impacting project timelines and deadlines.
Factors such as availability, production capacity, and transportation can all impact lead times for different steel grades. It’s crucial to consider lead times when planning your project and selecting the correct steel grade.
Working with steel suppliers with a track record of meeting deadlines can help ensure timely project completion. It’s also essential to communicate project timelines and deadlines with your supplier to ensure they can meet your needs.
You must also manage lead time. Any project manager will tell you of past disasters. When a deadline is delayed, it causes a ripple effect, like falling dominoes, as each deadline behind it is pushed further and further away.
When choosing the steel for your project, you must consider the supply chain. Understanding the supply chain of your steel grade selected can help you avoid potential disruptions and delays.
Production location, transportation routes, and inventory levels can all impact the supply chain of different steel grades. It’s better to work with suppliers with a reliable supply chain to ensure timely delivery and avoid potential issues.
Consider any potential risks to the supply chain, such as natural disasters or geopolitical events. By understanding potential threats and developing contingency plans, you can address any disruptions to the supply chain.
Low-carbon steel is commonly used with less than 0.25%. This steel grade has excellent weldability and formability, making it the choice for construction, auto, and machinery.
Due to its lower carbon content, low-carbon steel is also more ductile and has better machinability than higher-carbon steel. It’s also more economical, making it ideal for projects with tight budgets.
However, low-carbon steel has lower strength and hardness than higher-carbon steel, making it less suitable for applications that require high strength and durability. So consider the specific requirements of your project and choose the steel grade accordingly.
Low-carbon steel is a versatile and cost-effective steel grade used in various applications.
Medium carbon steel is a steel grade with a carbon content ranging from 0.3% to 0.6%. This steel grade balances strength and toughness, making it suitable for gears, axles, and crankshaft applications.
Medium carbon steel has higher strength and hardness than low carbon steel but is less ductile and more difficult to weld.
One advantage of medium carbon steel is its excellent machinability, which makes it easier to cut, drill, and machine. This steel grade can also be heat-treated to improve strength and hardness.
High carbon tool steel is a steel grade with an amount of carbon ranging from 0.6% to 1.4%. This steel grade offers high strength and hardness, making it suitable for cutting tools, knives, and springs.
Due to its content, high-carbon steel is brittle and less ductile than lower-carbon steel. It’s also more difficult to weld and form. However, it can be heat treated to improve its strength and hardness.
High-carbon steel is often used in applications that require high wear resistance and durability. High carbon steel is a specialized steel grade that can perform excellently in specific applications.
Applications of Carbon Steel
Carbon steel is a widely used steel grade due to its versatility and affordability. It is used in various industries, including construction, and some of its standard applications include structural components, fasteners, pipelines, and machinery parts.
Carbon steel’s strength and durability make it an excellent choice for structural applications, such as building frames and bridges. Its high tensile strength and low cost make it a popular choice for manufacturing applications.
Carbon steel is often used in the car industry for body panels, suspension components, and exhaust systems. It’s also used in hand tools, knives, and blades due to its hardness and wear resistance.
Alloy steel contains elements other than iron and carbon, such as manganese, silicon, nickel, copper, and chromium. These added elements enhance the properties of the steel, making it more robust, durable, and corrosion-resistant.
There are several types of steel and alloy, each with its unique properties and applications. Here are a few examples:
Low alloy steel: This type contains less than 5% of other elements, making it less expensive and more readily available. It is used in bridges and buildings.
High-strength low alloy steel
(HSLA): HSLA steel contains small amounts of alloying elements, making it strong and lightweight. It is in the auto and aerospace industries, as well as in construction.
Chromium-molybdenum steel: This type of alloy steel contains chromium and molybdenum, which enhance its strength and corrosion resistance. It is commonly used in pressure vessels, such as boilers and storage tanks.
Nickel-chromium-molybdenum steel: This type of alloy steel contains nickel, chromium, and molybdenum, making it highly resistant to corrosion and oxidation at high temperatures. It is commonly used in chemical processing and power generation.
When choosing the correct steel grade for your project, consider the specific application and the required properties of the steel. Alloy steel is an excellent choice for projects that require strength, durability, and corrosion resistance. However, you should still consult a professional to determine the best alloy steel type for your project.
Alloy steel contains a higher percentage of elements other than iron and carbon. These additional elements are typically chosen to impart specific characteristics such as increased strength, corrosion resistance, or improved weldability.
One common application of alloy steel is in constructing pipelines and pressure vessels. Adding elements such as chromium, molybdenum, and nickel makes these materials more resistant to corrosion and high-pressure environments.
Alloy steel is also used in the production of aircraft and aerospace components. The high strength-to-weight ratio of some alloys makes them ideal for structural components, while others are chosen for their resistance to high temperatures and wear.
Gears, axles, and drive shafts are among the applications of this kind of steel. Elements such as vanadium and tungsten can improve the strength and durability of these components. Meanwhile, other alloys are chosen for their ability to withstand high temperatures and extreme environments.
Stainless steel is a choice for industrial and commercial applications. There are types of stainless steel grades, each with its unique properties and characteristics.
Austenitic stainless steel is a different type of steel. This type of steel is non-magnetic and has excellent weldability, making it ideal for use in the construction of tanks, steel pipes, and pressure vessels.
Another popular type is ferritic stainless steel, known for its high resistance to corrosion and oxidation. This steel is used in exhaust systems of vehicles, heat exchangers, and other high-temperature applications.
Martensitic stainless steel is a high-strength steel often used in applications where wear resistance and hardness are important factors. This type of steel is found in producing cutlery, surgical instruments, and industrial equipment.
Duplex stainless steel combines the benefits of austenitic and ferritic stainless steel. Its high strength and resistance to corrosion make it commonly used in producing chemical processing equipment, oil and gas pipelines, and other high-pressure applications.
Stainless steel is a versatile material used in various industrial and commercial applications. Its resistance to corrosion, durability, and aesthetic appeal make it a popular choice for many projects.
One common application of stainless steel is in producing kitchen appliances and utensils. Its hygienic properties and resistance to corrosion make it ideal for food preparation and storage.
Another common use of stainless steel is in constructing architectural features such as building facades, handrails, and elevator interiors. Its aesthetic appeal and durability make it a popular choice for these projects.
Stainless steel is also commonly used in the production of medical equipment and devices due to its high level of cleanliness and resistance to corrosion. It is often used to produce surgical instruments, dental equipment, and implants.
In the automotive industry, stainless steel products include exhaust systems, mufflers, and other components due to their resistance to heat and corrosion.
Examples of AISI Designations
The American Iron and Steel Institute (AISI) is a widely recognized organization that establishes standards for the steel industry. AISI designations are commonly used to classify steel based on its chemical composition and mechanical properties.
One example of an AISI designation is 4140, a chromium-molybdenum alloy steel. This steel type is commonly used to produce shafts, gears, and other machine parts that require high strength and wear resistance.
Another AISI designation is 304 stainless steel, a commonly used austenitic stainless steel known for its corrosion resistance. This steel is often used to produce kitchen appliances, piping, and architectural features.
AISI designations are also used to classify carbon steels, such as AISI 1018 and AISI 1045. These steels are commonly used to produce machine parts and structural components.
It’s important to note that AISI designations are just one way to classify different grades of steel, and other organizations may use different designations or classification systems.
Examples of SAE Designations
The Society of Automotive Engineers (SAE) is a professional organization that develops standards for the automotive industry. SAE designations are commonly used to classify based on their chemical composition and mechanical properties.
One example of an SAE designation is 1010, which is low-carbon steel. Another example of an SAE designation is 4130, a chromium-molybdenum alloy steel.
Stainless steels are also classified using SAE designations, with examples such as SAE 304 and SAE 316. The production of automotive exhaust systems and other high-temperature applications commonly uses these steel types.
Examples of UNS Designations
ASTM International and SAE International developed the Unified Numbering System (UNS) to assign a unique identification number to different metals and alloys. Industry professionals commonly use UNS designations to classify different steel grades based on their chemical composition and properties.
One example of a UNS designation is S31600, a type of austenitic stainless steel. Manufacturers commonly use this to produce chemical processing equipment, medical devices, and other applications.
Another example of a UNS designation is G10450, commonly used to produce machine parts and tools.
Manufacturers use UNS designations to classify specialty steels, which include N07718 (a nickel-chromium alloy) and K02600 (a low-carbon steel).
Apart from the American Iron and Steel Institute (AISI), Society of Automotive Engineers (SAE), and Unified Numbering System (UNS) designations, various other systems exist to classify steel grades. Some examples include the Japanese Industrial Standards (JIS), the European Standard (EN), and the International Organization for Standardization (ISO).
In Japan, industries commonly use JIS designations, similar to the AISI and SAE designations used in the United States. In Europe, industries use EN designations to identify different steel types, providing a standardized system for classification. Globally, industries use ISO designations to identify different types of metals and alloys, providing a standardized system for classification.
Final Thoughts
Selecting the right steel grade for your project requires consideration of several factors, including the application, required strength and toughness, and corrosion resistance. Finally, understanding the classification systems and designations, such as AISI, SAE, UNS, JIS, EN, and ISO, can help identify the right steel grade.
Selecting the appropriate steel grade impacts the performance, durability, and cost of your project. For instance, a high-strength steel may be needed for a bridge, while a more corrosion-resistant grade may be suitable for use in a chemical plant.
Start by identifying the requirements of your project, such as load-bearing capacity, corrosion resistance, and welding capabilities. Once you have these details, consult various standards like ASTM, AISI, or EN to find a matching steel grade. It’s also a good idea to consult experts in the field for additional insights.
Yes, using multiple steel grades is not uncommon, especially for complex structures. Different sections may have varying requirements, making it advisable to use the most suitable steel grade for each specific purpose.
Higher-grade steels generally come at a higher cost and may require specialized handling or fabrication techniques. For instance, some high-grade steels are not as easily weldable as lower grades. So, using a higher-grade steel when unnecessary can lead to unnecessary expenses and complications.
Not necessarily. Recycled steel often undergoes rigorous processing to restore its properties, making it comparable to virgin steel in many applications. It’s also a more environmentally friendly option.
American Iron and Steel Institute. (n.d.). Steel Industry Glossary.
https://www.steel.org/steel-industry/glossary.aspx
Engineering Toolbox. (2021). Steel Grades – Properties and Global Standards.
https://www.engineeringtoolbox.com/steel-grades-d_1566.html
Metal Supermarkets. (2021). How to Choose the Right Steel Grade.
https://www.metalsupermarkets.com/how-to-choose-the-right-steel-grade/
Society of Automotive Engineers. (n.d.). SAE Steel Grades.
https://www.sae.org/standards/content/j403_201406/
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